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See detailAssessment of damage and anisotropic plasticity models to predict Ti-6Al-4V behavior
Guzmán Inostroza, Carlos Felipe ULg; Tuninetti, Víctor; Gilles, Gaëtan ULg et al

in Key Engineering Materials [=KEM] (2015, April), 651-653

The plastic behavior of the Ti-6Al-4V alloy includes several features as strength differential effect, anisotropy and yield strength sensitivity to temperature and strain rate. Monotonic tensions in the ... [more ▼]

The plastic behavior of the Ti-6Al-4V alloy includes several features as strength differential effect, anisotropy and yield strength sensitivity to temperature and strain rate. Monotonic tensions in the three orthogonal directions of the material are performed to identify the Hill ’48 yield criterion. Monotonic compression and plane strain tensile tests are also included in the experimental campaign to identify the orthotropic yield criterion of CPB06. An assessment of the two models is done by comparing the yield loci and the experimental data points for different levels of plastic work. A first approach of the damage modelling of the Ti-6AL-4V alloy is investigated with an extended Gurson-Tvergaard-Needleman damage model based on Hill ’48 yield criterion. Finite element simulations of the experiments are performed and numerical results allows checking force-displacement curves until rupture and local information like displacement and strain fields. The prediction ability of the Hill ’48, CPB and extended Gurson models are assessed on simple shear and notched tensile tests until fracture. [less ▲]

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See detailAnisotropy and tension-compression asymmetry modeling of the room temperature plastic response of Ti-6A1-4V
Tuninetti, Victor; Gilles, Gaëtan ULg; Pardoen, Thomas et al

in International Journal of Plasticity (2015), 67

The mechanical behavior of the alloy Ti-6A1-4V is characterized using uniaxial tension, uniaxial compression, simple shear and place strain tests in three orthogonal material directions. The experimental ... [more ▼]

The mechanical behavior of the alloy Ti-6A1-4V is characterized using uniaxial tension, uniaxial compression, simple shear and place strain tests in three orthogonal material directions. The experimental results reveal tension/compression asymmetry, anisotropic yielding and anisotropic strain-hardening. These features are incorporated into an elasto-plastic constitutive law based on the macroscopic orthotropic yield criterion "CPB06" adapted to hexagonal metals. A new identification method for the yield criterion parameters is proposed by inverse modeling of the axial strain field compression specimens in the three orthogonal directions of the material. The sensitivity of different sets of material parameters to the identification method is also analysed and the capacity of the model to accurately predict the forces and displacement field is discussed. A validation of the best set of identified CPB06material parameters is performed by comparing the load-displacement curves in different loading directions for tensile tests on notched round bars with different levels of stress triaxiality and for compression tests on elliptical cross-section specimens, both tests involving multiaxial strain fields and large deformations. [less ▲]

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See detailPhase Transformations and Crack Initiation in a High-Chromium Cast Steel Under Hot Compression Tests
Tchuindjang, Jérôme Tchoufack ULg; Neira Torres, Ingrid; Fores, Paulo et al

in Journal of Materials Engineering and Performance (2015), 24(5), 2025-2041

The mechanical behavior of the fully austenitic matrix of high-chromium cast steel (HCCS) alloy is determined by external compression stress applied at 300 and 700 C. The microstructure is roughly ... [more ▼]

The mechanical behavior of the fully austenitic matrix of high-chromium cast steel (HCCS) alloy is determined by external compression stress applied at 300 and 700 C. The microstructure is roughly characterized toward both optical and scanning electron microscopy analyses. Dilatometry is used during heating from room temperature up to austenitization to study the solid-state phase transformations, precipitation, and dissolution reactions. Two various strengthening phenomena (precipitation hardening and stress-induced bainite transformation) and one softening mechanism (dynamic recovery) are highlighted from compression tests. The influence of the temperature and the carbide type on the mechanical behavior of the HCCS material is also enhanced. Cracks observed on grain boundary primary carbides allow establishing a rough damage model. The crack initiation within the HCCS alloy is strongly dependent on the temperature, the externally applied stress, and the matrix strength and composition. [less ▲]

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See detailMicromechanics-Based Damage Analysis of Fracture in Ti5553 Alloy with Application to Bolted Sectors
Ben Bettaïeb, Mohamed; Van Hoof, Thibault; Minnebo, Hans et al

in Journal of Materials Engineering and Performance (2015), 24

A physics-based, uncoupled damage model is calibrated using cylindrical notched round tensile specimens made of Ti5553 and Ti-6Al-4V alloys. The fracture strain of Ti5553 is lower than for Ti-6Al-4V in ... [more ▼]

A physics-based, uncoupled damage model is calibrated using cylindrical notched round tensile specimens made of Ti5553 and Ti-6Al-4V alloys. The fracture strain of Ti5553 is lower than for Ti-6Al-4V in the full range of stress triaxiality. This lower ductility originates from a higher volume fraction of damage sites. By proper heat treatment, the fracture strain of Ti5553 increases by almost a factor of two, as a result of a larger damage nucleation stress. This result proves the potential for further optimization of the damage resistance of the Ti5553 alloy. The damage model is combined with an elastoviscoplastic law in order to predict failure in a wide range of loading conditions. In particular, a specific application involving bolted sectors is addressed in order to determine the potential of replacing the Ti-6Al-4V by the Ti5553 alloy. [less ▲]

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See detailSimulation of a two-slope pyramid made by SPIF using an adaptive remeshing method with solid-shell finite element
Velosa De Sena, José ULg; Guzmán Inostroza, Carlos Felipe ULg; Duchene, Laurent ULg et al

in International Journal of Material Forming (2015)

Single point incremental forming (SPIF) is an emerging application in sheet metal prototyping and small batch production, which enables dieless production of sheet metal parts. This research area has ... [more ▼]

Single point incremental forming (SPIF) is an emerging application in sheet metal prototyping and small batch production, which enables dieless production of sheet metal parts. This research area has grown in the last years, both experimentally and numerically. However, numerical investigations into SPIF process need further improvement to predict the formed shape correctly and faster than current approaches. The current work aims the use of an adaptive remeshing technique, originally developed for shell and later extended to 3D “brick” elements, leading to a Reduced Enhanced Solid-Shell formulation. The CPU time reduction is a demanded request to perform the numerical simulations. A two-slope pyramid shape is used to carry out the numerical simulation and modelling. Its geometric difficulty on the numerical shape prediction and the through thickness stress behaviour are the main analysis targets in the present work. This work confirmed a significant CPU time reduction and an acceptable shape prediction accuracy using an adaptive remeshing method combined with the selected solid-shell element. The stress distribution in thickness direction revealed the occurrence of bending/unbending plus stretching and plastic deformation in regions far from the local deformation in the tool vicinity. [less ▲]

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See detailEffect of stress path on the miniaturizatio size effect for nickel polycrystals
Keller, Clement; Hug, Eric; Duchene, Laurent ULg et al

Conference (2015, January 04)

The mechanical behavior of mettalic materials deeply depends on the size of samples. For specimen dimensions de creasing from a few millimeters to a few micrometers, the general observed trend is a ... [more ▼]

The mechanical behavior of mettalic materials deeply depends on the size of samples. For specimen dimensions de creasing from a few millimeters to a few micrometers, the general observed trend is a softening of the mechanical behavior in tension which affects the stress level and the strain hardening. This effect is triggered by the derease of the number of grains across the thickness ( also called thickness"t" over grain size "d" ratio). The objective of this work is to provide new experimental results in order to analyse the miniaturization size effects for various stress paths without strain gradients across the thickness of the samples. To this aim, experimental tensil tests, large tensile tests and shear tests have been performed on Ni sheets ( 0.5mm) with various grain sizes ensuring different t/d ratios. Results show that the miniaturization softening is affected by triaxiality, the larger is this parameter, the lower is the mechanicval softening. These features seem to be linked to surface effects which are larger for low triaxiality stress paths. Attempts of numerical simulations using strain gradient crystal plasticity model are also performed to confirm the role played by surface effects. [less ▲]

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See detailEffect of stress path on the miniaturization size effect for nickel polycrystals
Keller, Clement; Hug, Eric; Habraken, Anne ULg et al

in International Journal of Plasticity (2015), 64

The mechanical behavior of metallic materials deeply depends on the size of samples. For specimen dimensions decreasing from a few millimeters to a few micrometers, the general observed trend is a ... [more ▼]

The mechanical behavior of metallic materials deeply depends on the size of samples. For specimen dimensions decreasing from a few millimeters to a few micrometers, the general observed trend is a softening of the mechanical behavior in tension which affects the stress level and the strain hardening. The objective of this work is to provide new experimental results in order to analyze the miniaturization size effects for various stress paths without strain gradients across the thickness of the samples. To this aim, experimental tensile tests, large tensile tests and shear tests have been performed on Ni sheets with various grain sizes. Results show that the miniaturization softening is affected by triaxiality, the larger is this parameter, the lower is the mechanical softening. These features seem to be linked to surface effects which are larger for low triaxiality stress paths. From an industrial point of view, it is hence possible to improve the forming of microparts using suitable stress paths. [less ▲]

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See detailOn Damage Characterization of a Steel Sheet
Guzmán Inostroza, Carlos Felipe ULg; Habraken, Anne ULg

Poster (2014, December)

Ductile damage is a physical phenomena which involves progressive deterioration of mechanical properties of metals, when undergoing high deformations. Compared to plasticity, the physical mechanisms ... [more ▼]

Ductile damage is a physical phenomena which involves progressive deterioration of mechanical properties of metals, when undergoing high deformations. Compared to plasticity, the physical mechanisms behind damage are more complex and the microscale is not longer negligible. In mathematical damage models, founding an optimal set of material parameters can be a hard task due to the strong coupling and non-linearity of the equations. An identification strategy is then crucial to arrive to a general set of parameters. Therefore, we address the fully characterization of a ferritic steel sheet, involving the elasto-plastic and damage parameters. This poster presents an hybrid experimental-numerical procedure, coupling numerical simulations, optimization algorithms and digital image correlation measurements, over a set of representative experimental and numerical results of tensile, shear and plane strain tests in different material directions. Due to the small thickness of the sheet, the constitutive model is very prone to localization into a shear band difficulting the damage parameters identification. It is found that a porosity induced inhomogeneity plus a mixed hardening can delay localization and represent the entire deformation range of the tests, leading to acceptable results. Different set of parameters are also obtained and then validated with experimental results. This localization phenomena should be carefully considered in applications involving complex strain paths. [less ▲]

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See detailNumerical investigation of cut-edge effect using the Gurson-Tvergaard-Needleman model
Lemoine, Xavier; Tudor, Balan; Habraken, Anne ULg

in Procedia Engineering (2014, October)

In this contribution, the formability of sheet metal cut edges is investigated using damage model.Classical forming limit diagrams are known not to apply properly to the cut edges. However, with mild ... [more ▼]

In this contribution, the formability of sheet metal cut edges is investigated using damage model.Classical forming limit diagrams are known not to apply properly to the cut edges. However, with mild steels the sheet edges usually behave better than the Forming Limit Diagram prédictions, so this phenomenon has not been given sufficient attention. In contrast, for Advanced High Strengh Steels the cut edges exhibit reduced formability as compared to the plain sheet;this effect is very sensitive to the quality of the cutting process. The current investigation is aimed to evaluate the ability of available damage models to predict this effect on sample applications. The Gurson-Tvergaard-Needleman model is used and the material parameters for a Dual Phase are considered [1]. The effect of the cutting process is described by means of initial fields of equivalent plastic strain and porosity. The geometrical distribution and typical values for these two initial fields are devised based on literature . Numerical simulations of flat notched tensile tests are used within the FE code Abaqus/Explicit to illustrate the impact of the initial fields on the moment and the location of the failure initiation. The influence of the mesh size in the cutting-affected area is also investigated. The hole expansion test and a flat bending test are further simulated to investigate the influence of the cut edge. [less ▲]

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See detailAssessment of a multiscale fatigue damage model associated with stress gradient effects
Duchene, Laurent ULg; Marmi, Abdeljalil ULg; Habraken, Anne ULg

Poster (2014, September)

The aim of this research work is to develop a finite element numerical tool able to predict accurately the fatigue life of mechanical components. These components can have complex geometries, they can be ... [more ▼]

The aim of this research work is to develop a finite element numerical tool able to predict accurately the fatigue life of mechanical components. These components can have complex geometries, they can be submitted to a complex loading, leading to a specific stress field with possible stress concentration. Additionally, the successive cycles of loading are not necessarily identical. It is expected that the numerical tool can handle these demanding constraints. In this respect, a multiaxial fatigue damage model was implemented in our home-made finite element code Lagamine. The finite element method permits to account for the actual geometry of the mechanical part and the loading for the stress computation in the whole structure. The formulation of the multiaxial fatigue model is able to capture: - The non linear damage accumulation for multiblock and variable cyclic loading, - The effect of the mean (hydrostatic) stress, - The effect of the cycles below the fatigue limit if the damage was previously initiated. Finally, the occurrence of stress concentration will significantly reduce the life time of the studied piece. However, it is well-known that the subsequent local degradation of the material will be partly compensated by an enhanced load carrying contribution of the surrounding material, favourably leading to a reduction of the crack propagation. The stress gradients computed with different techniques are incorporated in the model so as to account for such beneficial influence. The physical roots of this model depart from the mesoscopic length scale, where the damage evolution is related to the mesoscopic accumulated plastic strain. Therefore, the variables of the model are defined at both macroscopic and mesoscopic scales and a specific scale transition method was implemented, based on the well-known simplified Zarka method but used at the multiscale level. The predictive capabilities of this multiscale multiaxial model are assessed by means of comparison with the classical Lemaitre-Chaboche model (implemented in the same FE code with stress gradient effects). For both models, the material parameters were identified from SN tests on smooth specimens of Ti-6Al-4V alloy, while the predictions of the models are validated thanks to comparison with experimental tests on notched samples, with stress gradient effects. [less ▲]

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See detailOn the Elasto-viscoplastic behavior of the Ti5553 alloy
ben bettaieb, Mohamed; Van Hoof, Thibaut; Pardoen, thomas et al

in Materials Science & Engineering : A (2014), 617

The elastoviscoplastic behavior of the Ti533 alloy is characterized and compared to the classical Ti-6A14V alloy. The true stress-strain curves are determined based on tensile tests performes under ... [more ▼]

The elastoviscoplastic behavior of the Ti533 alloy is characterized and compared to the classical Ti-6A14V alloy. The true stress-strain curves are determined based on tensile tests performes under different strain rates at room temperature and at 150°C, from which the elastic constants and the parameters of a Norton-Hoff viscoplastic model are identified. The strength of the Ti5553 alloy is 20-40% higherthan the strength of the Ti-6A1-4V alloy. The Ti5553 alloy constitutes thus a promising candidate for advanced structural applications. In view of modeling structural applications of forming operations, the elastic and plastic initial anisotropy of the two alloys is investigated by combining compression on cylinders with elliptical sections, uniaxial tensile tests in different material directions , plane strain and shear tests. The initial anisotropy of the different alloys is very weak which justifies the modeling of the mechanical behavior with isotropic yield surface. The identified elastoviscoplastic model is validated by comparing experimental results with FE predictions both on cylindrical specimens subjected to tensile tests and on flat specimens subjected to plane strain conditions. [less ▲]

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See detailCharacterization of the Solidification Path, the Solid State Transformations and the Mechanical Behavior of a High Chromium Cast Steel
Tchuindjang, Jérôme Tchoufack ULg; Neira Torres, Ingrid; Habraken, Anne ULg et al

in Proceedings of the 5th Abrasion Conference - 2014 (2014, August)

The mechanical behavior of the fully austenitic matrix of a High Chromium Cast Steel (HCCS) alloy has been determined under external compression stress applied at 300°C and 700°C. The solidification path ... [more ▼]

The mechanical behavior of the fully austenitic matrix of a High Chromium Cast Steel (HCCS) alloy has been determined under external compression stress applied at 300°C and 700°C. The solidification path and the microstructure have been studied, including the nature and the critical temperature ranges for carbides formation, while using Differential Thermal Analysis and both Optical and Scanning Electron Microscopes. The microstructure has been characterized towards both Optical and SEM analyses. Differential Thermal Analysis and Dilatometry were used to study the solid state phase transformations on the one hand, and precipitation and dissolution reactions on the other hand, especially during heating from room temperature up to austenitization, and subsequent cooling down to room temperature. Dilatometry also helps setting the parameters for the preliminary thermal treatments to perform prior to compression tests, in order to allow more or less transition carbides within the stressed microstructure, the other carbides remaining undissolved. Flow stress curves and related work hardening rates were determined for both temperatures. From the compression tests, various strengthening phenomena, such as precipitation hardening and stress induced bainite transformation, and one softening mechanism such as recovery, have been highlighted, while enhancing at the same time the influence of the temperature and the carbide type on the mechanical behavior of the HCCS material. Cracks observed on grain boundaries primary carbides allow establishing a rough damage model. The crack initiation within the HCCS alloy seems to be strongly dependent on the temperature, the external applied stress and the matrix toughness. [less ▲]

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See detailFully implicit integration scheme for the GTN model
Guzmán Inostroza, Carlos Felipe ULg; Habraken, Anne ULg

Poster (2014, May 12)

Fully integration scheme for the GTN model, applied to some shear extensions. The model also comprises Hill type anisotropy and mixed (Isotropic/kinematic) hardening. The consistent tangent matrix is also ... [more ▼]

Fully integration scheme for the GTN model, applied to some shear extensions. The model also comprises Hill type anisotropy and mixed (Isotropic/kinematic) hardening. The consistent tangent matrix is also calculated. [less ▲]

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See detailNumerical Simulation of a Conical Shape Made by Single Point Incremental Forming
Velosa De Sena, José ULg; Duchene, Laurent ULg; Habraken, Anne ULg et al

in Incremental sheet forming (2014, May 08)

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See detailImpact of metallurgical size effects on plasticity of thin metallic materials
Hug, Eric; keller, clement; Habraken, Anne ULg

in Materials Science Forum (2014), 783-786

Three examples involving size effects are presented witj implications concerning the formability: small Ni-20wt.%Cr resistive bridges, magnetic micro-sensors performed with (Ni,Co,Fe)based alloys and ... [more ▼]

Three examples involving size effects are presented witj implications concerning the formability: small Ni-20wt.%Cr resistive bridges, magnetic micro-sensors performed with (Ni,Co,Fe)based alloys and copper clad aluminum thin wires. The mechanical properties are directly linked to the ratio thickness over grain size (t/d ratio) of the parts.These metallurgical considerations must be taken into account when we are concerned by numerical simulation of the process of such components. It is shown that the simulations can correctly reproduce the softening effect linked to a decrease in thickness and in number of grains across the thickness. Finally the effect of a moderate increase in temperature on these results will be briefly reported. [less ▲]

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See detailNumerical Simulation of a Conical Shape Made By Single Point Incremental
Velosa De Sena, José ULg; Guzmán Inostroza, Carlos Felipe ULg; Duchene, Laurent ULg et al

in Incremental sheet forming (2014, January 06)

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See detailImpact of anisotropy and viscosity to model the mechanical behavior of Ti-6A1-4V alloy
Tuninetti Vásquez, Victor ULg; Habraken, Anne ULg

in Materials Science and Engineering: A (2014), (605), 39-50

This paper compares the predictions of an isotropic-thermo-elasto-viscoplastic approach and of an anisotropic-thermo-elastoplastic one with experimental results representative of the mechanical behavior ... [more ▼]

This paper compares the predictions of an isotropic-thermo-elasto-viscoplastic approach and of an anisotropic-thermo-elastoplastic one with experimental results representative of the mechanical behavior of Ti-6Al-4V at moderate temperatures and low strain rates. The first model is the well known Norton-Hoff viscoplastic constitutive law with isotropic von Mises yield locus identified by using monotonic tension tests performed at strain rates from 10-3 s-1 to 10-1 s-1 and at temperatures up to 400°C. The second model is a thermo-elasto-plastic one defined by the orthotropic yield criterion CPB06. It takes into account the anisotropy and the strength differential (SD) effect in tension-compression of Ti-6Al-4V at RT, 150°C and 400°C. The identification of the SD effect is done by using tension and compression tests and the anisotropy behavior is identified by using shear, plane strain, tension and compression tests performed in three orthogonal material directions. The accuracy of the load and displacements predictions of the two macroscopic constitutive models are compared to experimental results obtained from tests performed on specimens with multiaxial loadings and large strain at several temperatures. [less ▲]

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See detailOn the numerical simulation of sheet metal blanking process
Canales Cardenas, Cristian ULg; Bussetta, Philippe ULg; Habraken, Anne ULg et al

Conference (2014)

One of the most widely used cutting techniques in sheet metal forming processes for mass production is the blanking process. In this process, a metallic sheet is placed between a die and a blankholder ... [more ▼]

One of the most widely used cutting techniques in sheet metal forming processes for mass production is the blanking process. In this process, a metallic sheet is placed between a die and a blankholder, and is then cut by the action of a punch which moves downward. The quality of the final product is directly linked to the resulting shape of the cut edge. Due to the complexity of the separation step, the set-up of the blanking process in practice is often driven by empirical knowledge. Thus, an accurate numerical tool is extremely desirable to optimize the setting parameters of this technique and will lead to a better understanding of the entire process. The numerical approach must be able to deal with three main issues involved in blanking: large and localized deformation, friction and contact, and ductile fracture. Furthermore, due to requirements of mass production the punch velocity is normally high and the effects of the strain rate must also be considered. Several approaches have been developed in order to model this cutting process but its accuracy still presents some numerical challenges. [less ▲]

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See detailExperimental investigation and phenomenological modeling of the quasi-static mechanical behavior of TA6V titanium alloy
Gilles, Gaëtan ULg; Habraken, Anne ULg; Duchene, Laurent ULg

in Key Engineering Materials [=KEM] (2014), 622-623

This paper proposes an experimental and numerical investigation of the quasi-static mechanical behavior of TA6V at room temperature. Different loading conditions ( tension, compression, plane strain ans ... [more ▼]

This paper proposes an experimental and numerical investigation of the quasi-static mechanical behavior of TA6V at room temperature. Different loading conditions ( tension, compression, plane strain ans simple shear) were applied on a 0.6 mm thick sheet in several in plane directions. Based on the experimental results, several identifications are performed to determinate the parameters involved in the CPB06 yield criterion and its extensions. The error/time computation ratio for the different identifications is next analysed to fix the choice of the yield criterion. The latter is finally associated with an isotropic hardening law on the one side and a formulation taking into account the evolution of the yield locus on the other side in order to describe the material. The ability of the proposed formulations to predict the TA6V response is studied int he case of a deep-drawing process. [less ▲]

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See detailStudy of residual stresses in bimetallic work rolls
Neira Torres, Ingrid ULg; Gilles, Gaëtan ULg; Tchuindjang, Jérôme Tchoufack ULg et al

in Advanced Materials Research (2014), 996

An experimental campaign of compression tests, differential thermal analysis (DTA), differential scanning calorimetry ( DSC), dilatometry and microstructure analysis has been performed, as well as the ... [more ▼]

An experimental campaign of compression tests, differential thermal analysis (DTA), differential scanning calorimetry ( DSC), dilatometry and microstructure analysis has been performed, as well as the identification of the material data set for finite element ( FE) analysis of bimetallic rolls. This article numerically investigates the stress and strain fields after the cooling stage and it checks their effect on the subsequent heat treatment step. As bimetallic rolls have a different material for core and shell, the effect of the roll size and the shell thickness on residual stresses is also studied. [less ▲]

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