Numerical modeling and digital image correlation strain measurements of coated metal sheets submitted to large bending deformationDuchene, Laurent ; Ben Bettaieb, Amine ; Tuninetti Vásquez, Victor et alin Proceedings of the 16th ESAFORM conference on Material Forming (2013) The recently developed SSH3D solid-shell element, which is based on the Enhanced Assumed Strain (EAS) and the Assumed Natural Strain (ANS) techniques, is utilized for the modeling of a severe bending ... [more ▼] The recently developed SSH3D solid-shell element, which is based on the Enhanced Assumed Strain (EAS) and the Assumed Natural Strain (ANS) techniques, is utilized for the modeling of a severe bending sheet forming process. To improve the element's ability to capture the through thickness gradients, a specific integration scheme was developed. In this paper, the performances of this element for the modeling of the T-bent process were assessed thanks to comparison between experimental and numerical results in terms of the strain field at the outer surface of the sheet. The experimental results were obtained by Digital Image Correlation. It is shown that a qualitative agreement between experimental and numerical results is obtained but some numerical parameters should be optimized to improve the accuracy of the simulation predictions. In this respect, the influence of the penalty coefficient of the contact modeling was analyzed. [less ▲] Detailed reference viewed: 34 (14 ULg) Numerical simulation of T-bend of multilayer coated metal sheet using solid-shell elementBen Bettaieb, Amine ; Tuninetti Vásquez, Victor ; Duchene, Laurent ![]() in Steel Research International (2012) The main aim of this paper is to model the T-bend test performed on multilayer coated metal sheets in order to measure the coating flexibility. Because of important uses of polymer coatings in many ... [more ▼] The main aim of this paper is to model the T-bend test performed on multilayer coated metal sheets in order to measure the coating flexibility. Because of important uses of polymer coatings in many industrial applications and higher requirement on the quality of products, an accurate modeling of the T-bend process is therefore essential. During the modeling with the finite element method, the large thickness ratio between the different layers is likely to produce elements with an unfavorable aspect ratio. Therefore, to avoid obtaining inaccurate results linked to the shape of the elements, solid-shell elements are used in this study. These elements are based on the Enhanced Assumed Strain (EAS) technique and the Assumed Natural Strain (ANS) technique. These techniques permit to avoid locking problems even in very bad conditions (nearly incompressible materials, very thin elements conducting to large aspect ratios, distorted element geometry…). The EAS technique artificially introduces additional degrees of freedom (DOFs) to the element. They permit to increase the flexibility of the element which is very efficient for several locking issues. On the other hand, the ANS technique modifies the interpolation scheme for particular strain components. The ANS technique proved to eliminate the transverse shear locking from the element in bending dominated situations. Besides, a numerical integration scheme dedicated to Solid-Shell elements was implemented. It uses a user-defined number of integration points along the thickness direction, which permits to increase the element accuracy with a mesh containing a reduced number of elements along the thickness direction. The results obtained from numerical simulations are compared with some analytical results in order to check the strain predicted in the coated layer by FEM. This information helps to investigate the coating layer ductility in the real process. [less ▲] Detailed reference viewed: 50 (29 ULg) Compression test for plastic anisotropy characterization using optical full-field dis-placement measurement techniqueTuninetti Vásquez, Victor ; Gilles, Gaëtan ; Milis, Olivier et alin Steel Research International (2012) In this work, a constitutive law, its identification and its validation for TA6V titanium alloy are presented. The material characteri-zation is achieved by quasi-static monotonic tensile and compression ... [more ▼] In this work, a constitutive law, its identification and its validation for TA6V titanium alloy are presented. The material characteri-zation is achieved by quasi-static monotonic tensile and compression tests at several strain rates and in three orthogonal material orientations. Constitutive model as Johnson-Cook which describes the strain rate sensitivity of the plastic material response is used in order to identify the initial yield locus at a common strain rate (10-3 s-1). The macroscopic orthotropic yield criterion chosen is the well-known CPB06 proposed by Cazacu et al., which describes both the tension/compression asymmetry and the anisotropic behavior of hcp metals and alloys. Voce type isotropic hardening model is used for simplicity reasons. A compression test on ellipsoidal cross-section specimen is selected for validation purpose, where 3 Digital Image Correlation 3D systems are used in order to acquire the evolution of the full field displacement/strain during the test. Coulomb friction coefficient between the dies and the specimen is computed by means of inverse modelling. A good agreement on the prediction of the load as a function of axial displacement of the specimen is found. [less ▲] Detailed reference viewed: 95 (52 ULg) Compression test for metal characterization using digital image correlation and inverse modelingTuninetti Vásquez, Victor ; Gilles, Gaëtan ; Péron-Lührs, Vincent et alin Procedia IUTAM (2012) In the case of sheet metal characterization, compression tests at normal direction of the sheet can be done by means of the layer compression test. Circular cylinder specimens are commonly used for ... [more ▼] In the case of sheet metal characterization, compression tests at normal direction of the sheet can be done by means of the layer compression test. Circular cylinder specimens are commonly used for compression test but the complicated layer alignment is time consuming and may induce a wrong anisotropy characterization. This final goal explains the interest of working on elliptic shape. In this article, an elliptical cylinder specimen is proposed and tested for bulk Titanium alloy. Full-field optical technique (3D Digital Image Correlation) is used for displacement measurements by means of three camera systems (Limess), which allows out-of-plane displacement/strain fields on around 300° of the specimen. The use of this technique easily provides accurate barreling profile used to compute Coulomb friction coefficient by using inverse method. [less ▲] Detailed reference viewed: 49 (22 ULg) Experimental characterization and constitutive modeling of TA6V mechanical behavior in plane strain state at room temperatureGilles, Gaëtan ; Tuninetti Vásquez, Victor ; Ben Bettaieb, Mohamed et alin AIP Conference Proceedings (2011), 1383 This paper presents an experimental and theoretical study of the quasi-static behavior of TA6V titanium alloy in plane strain state. In order to quantify the anisotropy of the material, tests were carried ... [more ▼] This paper presents an experimental and theoretical study of the quasi-static behavior of TA6V titanium alloy in plane strain state. In order to quantify the anisotropy of the material, tests were carried out at room temperature on specimens cut out from a sheet along three loading directions. The initial yield locus is described by the phenomenological CPB06ex3 criterion and Voce’s type isotropic hardening is used. Finite element simulations are performed and compared with the experiments. [less ▲] Detailed reference viewed: 40 (26 ULg) Accurate stress computation in plane strain tensile tests for sheet metal using experimental data; Tuninetti Vásquez, Victor ; Gilles, Gaëtan et alin Journal of Materials Processing Technology (2010), 210 Detailed reference viewed: 58 (30 ULg) |
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