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See detailOn the Laser Cladding of Ti Alloy Ti-6Al-4V with Low Laser Power
Mertens, Anne ULg; Paydas, Hakan ULg; Tchuindjang, Jérôme Tchoufack ULg et al

in Pilchak, Adam (Ed.) Proc. of Ti 2015: 13th World Conference on Titanium, Vol. 6: Additive and Near Net Shape Manufacturing (in press)

Laser cladding is an economic layer-by-layer near-net-shape process for the production and the repair of metallic parts. In this process, a metallic powder is projected onto a substrate while being molten ... [more ▼]

Laser cladding is an economic layer-by-layer near-net-shape process for the production and the repair of metallic parts. In this process, a metallic powder is projected onto a substrate while being molten by a laser beam. Laser sources with fairly high power – i.e. typically 2kW − are often used to ensure short building times and high productivity. However, this approach has limitations. Indeed, it is very difficult to produce thin walls at high laser power. Moreover, an increase of the incident energy may give rise to a relatively coarser microstructure, and this will in turn affect the mechanical properties of the component. In order to address these issues, this paper aims at assessing the potential of a laser source with a lower maximum power of 300W to enhance the flexibility of the process. Two types of samples – i.e. thin walls or bulk deposits − were produced at low laser power from alloy Ti-6Al-4V. Their geometry, microstructures and local hardness are characterised and correlated with the thermal history experienced during fabrication. [less ▲]

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See detailDetermination of Stress and Strain Fields in Cast and Heat Treated Bimetallic Rolling Mill Rolls
Neira Torres, Ingrid; Tchuindjang, Jérôme Tchoufack ULg; Sinnaeve, Mario et al

in Proceedings of the Iron & Steel Technology Conference and Exposition (AISTech 2015 & ICSTI) (2015, May)

Efficient work rolls for Hot Strip mill roughing stands are usually produced as bimetallic spun cast rolls with a core material made of Spheroidal Graphite Iron (SGI) and a shell material made of High ... [more ▼]

Efficient work rolls for Hot Strip mill roughing stands are usually produced as bimetallic spun cast rolls with a core material made of Spheroidal Graphite Iron (SGI) and a shell material made of High Chromium Steel alloy, semi-High speed steel or adapted High Speed steel chemistry. In this paper, the evolution of stress fields and microstructure during post casting cooling and subsequent heat treatment of a standard high chromium steel is targeted. This knowledge is a first step to analyze the different events that could happen during these production stages and provides the residual stress fields as well as the final roll microstructure which are interesting data for roll service life. As far as roughing mill work rolls for roughing mills are concerned, current trends in terms of work roll design are forcing the roll producer to go towards higher usable shell thicknesses or increased residual shell thickness after scrap diameter in order to delay potential fatigue phenomena at the shell-core interface. One important parameter could not be evaluated in this study, it concerns the pollutions of the core material by alloying elements of the shell during production, which could affect to some extent the mechanical properties and microstructure of the core. The macroscopic thermo-mechanical-metallurgical Finite Element model used to perform simulations, takes into account coupled effects. Input data parameters are identified by experimental tests such as compression tests at constant strain rate and numerical procedures such as inverse method. After the model presentation, the material data set is commented. Whole experimental campaign could not be presented, however interested readers are referred to [1] where more details on the material study of High Chromium Steel alloy can be found. The section of simulation results show the phase transformation histories and stress profiles of a typical roll of diameter 1.2 m and shell thickness of 0.08 m. An additional sensitivity analysis of the results to some material data such as induced plasticity transformation coefficient and shift of the martensitic transformation start temperature parameters is reported. Finally, some conclusions analyze the interest and drawbacks of the described model and its results. [less ▲]

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See detailModelling of stress field evolution in bimetallic rolling mill rolls during the manufacturing process
Gilles, G.; Neira Torres, I.; Tchuindjang, Jérôme Tchoufack ULg et al

in Proceedings of the 5th Conference on rolling mill rolls for metals processing Rolls 5 2015 (2015, April 22)

This paper presents a study of the phase transformation histories and stress profiles in a typical bimetallic roll subjected to a post-casting cooling followed by a tempering heat treatment. The ... [more ▼]

This paper presents a study of the phase transformation histories and stress profiles in a typical bimetallic roll subjected to a post-casting cooling followed by a tempering heat treatment. The simulations are performed using the non-linear finite element code "Lagamine" and a thermo-mechanical-metallurgical model able to take into account coupled effects. The sensitivity of the finite element results to some parameters which are not accurately identified is investigated. [less ▲]

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See detailPhase Transformations and Crack Initiation in a High-Chromium Cast Steel Under Hot Compression Tests
Tchuindjang, Jérôme Tchoufack ULg; Neira Torres, Ingrid; Fores, Paulo et al

in Journal of Materials Engineering and Performance (2015), 24(5), 2025-2041

The mechanical behavior of the fully austenitic matrix of high-chromium cast steel (HCCS) alloy is determined by external compression stress applied at 300 and 700 C. The microstructure is roughly ... [more ▼]

The mechanical behavior of the fully austenitic matrix of high-chromium cast steel (HCCS) alloy is determined by external compression stress applied at 300 and 700 C. The microstructure is roughly characterized toward both optical and scanning electron microscopy analyses. Dilatometry is used during heating from room temperature up to austenitization to study the solid-state phase transformations, precipitation, and dissolution reactions. Two various strengthening phenomena (precipitation hardening and stress-induced bainite transformation) and one softening mechanism (dynamic recovery) are highlighted from compression tests. The influence of the temperature and the carbide type on the mechanical behavior of the HCCS material is also enhanced. Cracks observed on grain boundary primary carbides allow establishing a rough damage model. The crack initiation within the HCCS alloy is strongly dependent on the temperature, the externally applied stress, and the matrix strength and composition. [less ▲]

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See detailCharacterization of the Solidification Path, the Solid State Transformations and the Mechanical Behavior of a High Chromium Cast Steel
Tchuindjang, Jérôme Tchoufack ULg; Neira Torres, Ingrid; Habraken, Anne ULg et al

in Proceedings of the 5th Abrasion Conference - 2014 (2014, August)

The mechanical behavior of the fully austenitic matrix of a High Chromium Cast Steel (HCCS) alloy has been determined under external compression stress applied at 300°C and 700°C. The solidification path ... [more ▼]

The mechanical behavior of the fully austenitic matrix of a High Chromium Cast Steel (HCCS) alloy has been determined under external compression stress applied at 300°C and 700°C. The solidification path and the microstructure have been studied, including the nature and the critical temperature ranges for carbides formation, while using Differential Thermal Analysis and both Optical and Scanning Electron Microscopes. The microstructure has been characterized towards both Optical and SEM analyses. Differential Thermal Analysis and Dilatometry were used to study the solid state phase transformations on the one hand, and precipitation and dissolution reactions on the other hand, especially during heating from room temperature up to austenitization, and subsequent cooling down to room temperature. Dilatometry also helps setting the parameters for the preliminary thermal treatments to perform prior to compression tests, in order to allow more or less transition carbides within the stressed microstructure, the other carbides remaining undissolved. Flow stress curves and related work hardening rates were determined for both temperatures. From the compression tests, various strengthening phenomena, such as precipitation hardening and stress induced bainite transformation, and one softening mechanism such as recovery, have been highlighted, while enhancing at the same time the influence of the temperature and the carbide type on the mechanical behavior of the HCCS material. Cracks observed on grain boundaries primary carbides allow establishing a rough damage model. The crack initiation within the HCCS alloy seems to be strongly dependent on the temperature, the external applied stress and the matrix toughness. [less ▲]

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See detailStudy of residual stresses in bimetallic work rolls
Neira Torres, Ingrid ULg; Gilles, Gaëtan ULg; Tchuindjang, Jérôme Tchoufack ULg et al

in Advanced Materials Research (2014), 996

An experimental campaign of compression tests, differential thermal analysis (DTA), differential scanning calorimetry ( DSC), dilatometry and microstructure analysis has been performed, as well as the ... [more ▼]

An experimental campaign of compression tests, differential thermal analysis (DTA), differential scanning calorimetry ( DSC), dilatometry and microstructure analysis has been performed, as well as the identification of the material data set for finite element ( FE) analysis of bimetallic rolls. This article numerically investigates the stress and strain fields after the cooling stage and it checks their effect on the subsequent heat treatment step. As bimetallic rolls have a different material for core and shell, the effect of the roll size and the shell thickness on residual stresses is also studied. [less ▲]

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See detailRapport Final, PROJET RECYLCLAD RW 11-1-7335 : Fabrication de Cylindres Bimétalliques par Rechargement Laser (Laser Cladding) d’Aciers à Outils optimisés sur Axes Réutilisables
Lecomte-Beckers, Jacqueline ULg; Tchuindjang, Jérôme Tchoufack ULg; Dedry, Olivier ULg et al

Report (2013)

Le présent rapport contient les résultats principaux des analyses réalisées au sein du laboratoire MMS (Métallurgie et Science des Matériaux) de l’Université de Liège, durant les deux premières années de ... [more ▼]

Le présent rapport contient les résultats principaux des analyses réalisées au sein du laboratoire MMS (Métallurgie et Science des Matériaux) de l’Université de Liège, durant les deux premières années de la recherche, à savoir la période allant du 01/12/2011 au 30/11/2013. Le service MMS est à la fois partenaire et coordinateur du projet RECYLCLAD. [less ▲]

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