Influence of bioreactor hydraulic characteristics on a Saccharomyces cerevisiae fed-batch culture: hydrodynamic modelling and scale-down investigations.Lejeune, Annick ; Delvigne, Frank ; Thonart, Philippe ![]() in Journal of Industrial Microbiology & Biotechnology (2010), 37 Yeast is a widely used microorganism at the industrial level because of its biomass and metabolite production capabilities. However, due to its sensitivity to the glucose effect, problems occur during ... [more ▼] Yeast is a widely used microorganism at the industrial level because of its biomass and metabolite production capabilities. However, due to its sensitivity to the glucose effect, problems occur during scale-up to the industrial scale. Hydrodynamic conditions are not ideal in large-scale bioreactors, and glucose concentration gradients can arise when these bioreactors are operating in fed-batch mode. We have studied the effects of such gradients in a scale-down reactor, which consists of a mixed part linked to a non-mixed part by a recirculation pump, in order to mimic the hydrodynamic conditions encountered at the large scale. During the fermentation tests in the scale-down reactor, there was a drop in both biomass yield (ratio between the biomass produced and the glucose added) and trehalose production and an increase in both fermentation time (time between inoculation and beginning of stationary phase) and ethanol production. We have developed a stochastic model which explains these effects as the result of an induction process determined mainly by the hydrodynamic conditions. The concentration profiles experienced by the microorganisms during the scale-down tests were expressed and linked to the biomass yields of the scale-down tests. [less ▲] Detailed reference viewed: 73 (39 ULg) Development of a compartment model based on CFD simulations for mixing description in bioreactorsDelafosse, Angélique ; Delvigne, Frank ; Collignon, Marie-Laure et alin Biotechnologie, Agronomie, Société et Environnement = Biotechnology, Agronomy, Society and Environment [=BASE] (2010), 14(2), 517-522 Understanding and modelling the complex interactions between biological reaction and hydrodynamics is a key problem when dealing with bioprocesses. It is fundamental to be able to accurately predict the ... [more ▼] Understanding and modelling the complex interactions between biological reaction and hydrodynamics is a key problem when dealing with bioprocesses. It is fundamental to be able to accurately predict the hydrodynamics behaviour of bioreactors of different size and its interaction with the biological reaction. CFD can provide detailed modelling about hydrodynamics and mixing. However, it is computationally intensive, especially when reactions are taken into account. Another way to predict hydrodynamics is the use of "Compartment" or "Multi-zone" model which are much less demanding in computation time than CFD. However, compartments and fluxes between them are often defined by considering global quantities not representative of the flow. To overcome the limitations of these two methods, a solution is to combine compartment modelling and CFD simulations. Therefore, the aim of this study is to develop a methodology in order to propose a compartment model based on CFD simulations of a bioreactor. The flow rate between two compartments can be easily computed from the velocity fields obtained by CFD. The difficulty lies in the definition of the zones in such a way they can be considered as perfectly mixed. The creation of the model compartments from CFD cells can be achieved manually or automatically. The manual zoning consists in aggregating CFD cells according to the user's wish. The automatic zoning defines compartments as regions within which the value of one or several properties are uniform with respect to a given tolerance. Both manual and automatic zoning methods have been developed and compared by simulating the mixing of an inert scalar. For the automatic zoning, several algorithms and different flow properties have been tested as criteria for the compartment creation. [less ▲] Detailed reference viewed: 82 (30 ULg) 80 years of industrial dry hopping knowledge; ; et al in EBC hop symposium 2010 (2010) Detailed reference viewed: 64 (0 ULg) Trehalose as a stress marker of the physiological impact of mixing on yeast production: scale-down reactors and mini-bioreactors investigationsLejeune, Annick ; Delvigne, Frank ; Thonart, Philippe ![]() in Biotechnologie, Agronomie, Société et Environnement = Biotechnology, Agronomy, Society and Environment [=BASE] (2010), 14 Detailed reference viewed: 24 (7 ULg) Impact of scaled-down dissolved oxygen fluctuations at different levels of the lipase synthesis pathway of Yarrowia lipolyticaKar, Tambi ; Destain, Jacqueline ; Thonart, Philippe et alin Biotechnologie, Agronomie, Société et Environnement = Biotechnology, Agronomy, Society and Environment [=BASE] (2010), 14 Detailed reference viewed: 30 (12 ULg) Evaluation of a set of E.coli reporter strains as a physiological tracer for the monitoring of the bioreactor hydrodynamic efficiencyDelvigne, Frank ; ; Thonart, Philippe ![]() Conference (2009, October 14) Detailed reference viewed: 3 (3 ULg) Analysis of E. coli cell to cell stress response in function of the intensity of the extracellular perturbations: investigation at the level of different scale-down configurationsDelvigne, Frank ; ; Thonart, Philippe ![]() Conference (2009) Detailed reference viewed: 9 (3 ULg) Development of an original approach to evaluate effects of surfactants, biomass and pollutants on the scaling-up of a two-phase partitioning bioreactor.; ; Delvigne, Frank et alPoster (2009) Detailed reference viewed: 9 (7 ULg) Analysis of E. Coli cell to cell stress response in function of the intensity of the extracellular perturbations : investigation at the level of different scale-down configurations. .Delvigne, Frank ; ; et alPoster (2009) Detailed reference viewed: 9 (4 ULg) CFD-based Compartment model for the description of the heterogeneities experienced by microorganisms in bioreactorsDelafosse, Angélique ; Collignon, Marie-Laure ; Delvigne, Frank et alPoster (2009) Detailed reference viewed: 26 (14 ULg) Bioreactor mixing efficiency modulates the activity of a prpoS::gfp reporter gene in E. coliDelvigne, Frank ; Boxus, Mathieu ; et alin Microbial Cell Factories (2009), 8(15), ABSTRACT: BACKGROUND: Extensive studies have shown that up-scaling of bioprocesses has a significant impact on the physiology of the microorganisms. Among the factors associated with the fluid dynamics of ... [more ▼] ABSTRACT: BACKGROUND: Extensive studies have shown that up-scaling of bioprocesses has a significant impact on the physiology of the microorganisms. Among the factors associated with the fluid dynamics of the bioreactor, concentration gradients induced by loss of the global mixing efficiency associated with the increasing scale is the main phenomena leading to strong physiological modifications at the level of the microbial population. These changes are not fully understood since they involve complex physiological mechanisms. In this work, we intend to investigate, at the single cell level, the expression of the rpoS gene associated with the stress response of E. coli. The cultures of the reporter strain have been performed in a small scale reactor as well as in a series of scaled-down bioreactors able to induce extracellular perturbations with increasing level of magnitude. RESULTS: The rpoS level has been monitored by the aim of a transcriptional reporter gene based on the synthesis of the green fluorescent protein (GFP). It has been observed that the level of GFP increases during the transition from batch to fed-batch phase. After this initial increase, the GFP content of the cell drops, primarily due to the dilution by cell division. However, a significant drop of the GFP content has been observed if using a partitioned bioreactor, for which the mixing conditions are very bad, leading to the exposure of the cells to cyclic and stochastic extracellular fluctuations. If considering the flow cytometric profile of the cell to cell GFP content, this drop has to be attributed to the appearance of segregation at the level of the GFP content among the microbial population. CONCLUSION: The generation of extracellular perturbations (in the present case, at the level of the sugar concentration and the dissolved oxygen level) has led to a drop at the level of the rpoS expression level. This drop has to be attributed to a segregation phenomenon in microbial population, with a major sub-population exhibiting a low expression level and a minor sub-population keeping its initial elevated expression level. The intensity of the segregation, as well as its time of appearance during the culture can be related to the bioreactor mixing efficiency. [less ▲] Detailed reference viewed: 45 (18 ULg) Effect of surfactants and biomass on the gas/liquid mass transfer in an aqueous-silicone oil two-phase partitioning bioreactor using Rhodococcus erythropolis T902.1 to remove VOCs from gaseous effluentsAldric, Jean-Marc ; Gillet, Sébastien ; Delvigne, Frank et alin Journal of Chemical Technology & Biotechnology (2009), 84 BACKGROUND: The two-phase partitioning bioreactor (TPPB) has become a new strategy in the context of waste gas treatment. However, the impact of biomass and surfactants on gas/liquid (G/L) mass transfer ... [more ▼] BACKGROUND: The two-phase partitioning bioreactor (TPPB) has become a new strategy in the context of waste gas treatment. However, the impact of biomass and surfactants on gas/liquid (G/L) mass transfer needs to be better evaluated because the impact of these factors on the mass transfer coefficient “ ” and the interfacial area “ ”, respectively, remains misunderstood. RESULTS: Our study showed that, firstly, the surfactant extract produced by Rhodococcus erythropolis reduced the surface hydrophobicity of the biomass. Secondly, an optimal concentration appeared to exist for both of the components, respectively 0.5 g.L-1 and 0.7 g.L-1 for biomass (B) and surfactant extract (SE) when the global mass transfer coefficient ( ) of oxygen was measured in a silicone oil/water TPPB. However, the combination of B and SE was found to induce a negative synergism. In particular, SE improved the interfacial area “ ” by increasing the bubble diameter, while B reduced it as soon as a concentration of 1g.L-1 was exceeded. By contrast, the SE acted negatively on the , while B improved it overall. CONCLUSION: Better consideration is needed of the effect of biotic components in order to understand the phenomenon of G/L mass transfer in a TPPB. The behaviour of biomass growth and surfactants may strongly influence the mathematical models suggested in the literature. [less ▲] Detailed reference viewed: 75 (31 ULg) Bioprocess scale-up - Tracking the informations relevant for scaling-up by GFP reporter strainsDelvigne, Frank ![]() Conference (2009) Detailed reference viewed: 3 (0 ULg) Physiological response of yeast to process perturbations : a mini bioreactor approachLejeune, Annick ; Delvigne, Frank ; Thonart, Philippe ![]() in New Biotechnology (2009), 255 Detailed reference viewed: 61 (26 ULg) Isolation and biomass production of a Saccharomyces cerevisiae strain binding copper and zinc ionsStroobants, Aurore ; ; Delvigne, Frank et alin Applied Biochemistry and Biotechnology (2009), 157(1), Detailed reference viewed: 65 (24 ULg) Développement d'une méthode d'analyse de l'expression génique par PCR en temps réel pour l'étude de la production de lipases par Yarrowia lipolytica; Delvigne, Frank ; Thonart, Philippe ![]() Conference (2008, October 26) Detailed reference viewed: 4 (2 ULg) Impact des conditions extracellulaires rencontrées dans les bioréacteur sur la production de lipases par Yarrowia lipolytica; Delvigne, Frank ; Thonart, Philippe ![]() Conference (2008, October 26) Detailed reference viewed: 8 (1 ULg) Investigation of the effect of different extracellular factors on the lipase production by Yarrowia lipolityca on the basis of a scale-down approachKar, Tambi ; Delvigne, Frank ; et alin JOURNAL OF INDUSTRIAL MICROBIOLOGY & BIOTECHNOLOGY (2008), 35(9), 1053-1059 The influence of three extracellular factors (namely, the methyl oleate dispersion in the broth, the dissolved oxygen variations, and the pH fluctuation) on the lipase production by Y. lipolytica in batch ... [more ▼] The influence of three extracellular factors (namely, the methyl oleate dispersion in the broth, the dissolved oxygen variations, and the pH fluctuation) on the lipase production by Y. lipolytica in batch bioreactor has been investigated in different scale-down apparatus. These systems allow to reproduce the hydrodynamic phenomena encountered in large-scale equipments for the three specified factors. The effects of the extracellular factors have been observed at three distinct levels: the microbial growth, the extracellular lipase production, and the induction of the gene LIP2 encoding for the main lipase of Y. lipolytica. Among the set of environmental factors investigated, the dissolved oxygen fluctuations generated in a controlled scale-down reactor (C-SDR) have led to the more pronounced physiological effect by decreasing the LIP2 gene expression level. The other environmental factors observed in a partitioned scale-down reactor, i.e., the methyl oleate dispersion and the pH fluctuations, have led to a less severe stress traduced only by a decrease of the microbial yield and thus of the extracellular lipase specific production rate. [less ▲] Detailed reference viewed: 29 (6 ULg) Environmental oscillations occuring in small-scale bioreactors during an E. coli BL21 fedbatch cultureDelvigne, Frank ; ; Destain, Jacqueline et alConference (2008, May 04) Detailed reference viewed: 7 (3 ULg) Environnemental oscillations occurring in small and large-scale bioreactors during an Escherichia coli BL 21 fed-batch cultureDelvigne, Frank ; ; Destain, Jacqueline et alPoster (2008, May) Detailed reference viewed: 6 (2 ULg) |
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